New type organic fertilizer granulation production line
Organic fertilizer production first needs compost fermentation. Generally, after two days of raw material accumulation, the temperature rises to 50-60 degrees ℃, and reaches 65 degrees ℃ above on the third day. When the temperature is turned over once at this high temperature, there will usually be two high temperatures above 65 degrees ℃ in the fermentation process, and two turnovers can complete the fermentation. The material was dark brown and the temperature began to drop to room temperature, indicating that the fermentation was completed. Fermented compost enters the organic fertilizer production line through loader feeding hopper.
Organic fertilizer granulation production line process
1.Material crushing (chain crusher): Crushing the block materials and mixing them, become relatively fine power is suitable for granulation.
2.Mixing (horizontal mixer): The mixed material should be mixed completely,then get into granulator.
3.Granulating (new type organic fertilizer granulator): Making fertilizers into granules can improve the physical properties of the products, thus reducing the hazards of moisture absorption, caking and dust emission in the distribution process.
4.Drying (dryer machine): After granulating,the moisture of fertilizer is bit high,it is not suitable for long-term storage so we need send make drying process.
5.Cooling (cooler machine): The cooling machine is used to cool the hot fertilizer.
6.Dedusting (dust collector room): Pre dust removal and separation and recovery of high concentration dust.
7.Screening (screener machine): Separate qualified pellet from powder
8.Packing (packing machine): Packing fertilizers into bags is suitable for assembly-line integrated production packaging and reduces labor.
Video of new type organic fertilizer granulation production line
Main equipment of organic fertilizer production line
The organic fertilizer granulator is used for making granulation of organic matter after fermentation, no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.
Feature of new type organic fertilizer granulator
1.The product granule is round ball, and the organic content can be high to 100%, make pure organic granulate.
2.Product granule is massy, it can sieve directly after granulation to reduce the energy consumption of drying.
3.After fermentation organics don't need to dry, moisture of the raw material can be in 20%-40%.
Dryer machine is mainly used to produce fertilizer with a certain temperature and granularity in the new type organic fertilizer production line. The heat source of the drum dryer comes from the combustion device and adopts the downstream heating mode. Material in the machine is repeatedly copied by the board, and then continuously spread down, fully exchanged with the hot air flow in the cylinder, the moisture content is gradually dried, so as to achieve the purpose of drying.
The cooler helps to store the heat particulate matter from the top of the dryer to the counter-flow cooler. Under the action of the cooling fan, the dry air enters from the lower part of the cooler and exchanges sufficiently with the wet and hot particles from the upper tribe and the lower tribe, reduce the granulation temperature of fertilizer. It's important machinery in the organic fertilizer production line.
This machine screens the unqualified large and small particulate materials, conveys them through belt hoist, re-crushes them and sends them to the granulator to continue granulating, which is helpful to improve the continuous operation ability of the production line.
Products features of new type organic fertilizer granulation production line: soil conditioning, overcoming soil consolidation and increasing soil air permeability. Reduce water loss and evaporation, improve soil fertility, so that grain crops, cash crops, vegetables, melons and fruits greatly increased production. Enhance the disease resistance and stress resistance of crops and enhance the comprehensive defense ability of crops against adverse environment.