Industry Info

Half-wet material crusher maintenance guide

2025/07/28

As the core equipment for processing wet materials such as livestock and poultry manure and sludge, the stable performance of the half-wet material crusher directly affects production efficiency. Doing a good job of daily maintenance can not only extend the life of the equipment, but also reduce the risk of downtime and ensure continuous production.

Daily maintenance requires attention to details. Before starting the machine each time, check whether there are residual materials or foreign matter in the crushing chamber to avoid blade jamming during startup. After the operation is completed, clean up the remaining wet materials in the machine in time to prevent the materials from agglomerating and hardening, blocking the feed port or adhering to the blade and affecting the next use. At the same time, check the tightness of the transmission belt regularly. Too loose will lead to insufficient power transmission, and too tight will aggravate bearing wear. Maintaining appropriate tension can reduce energy loss.
Maintenance of key components is the core of maintenance. As a consumable part, the blade needs to be checked for wear every week. If there is a curled blade or a gap, it should be polished or replaced in time to ensure uniform crushing particle size. The bearing parts should be filled with high-temperature grease every month, especially when processing high-humidity materials. The humid environment can easily cause bearing corrosion. Regular lubrication can effectively isolate water vapor and reduce the failure rate. In addition, as a power source, the motor needs to keep the vents unobstructed to avoid dust accumulation affecting heat dissipation, and clean the dust and impurities on the surface of the motor once a quarter.
Properly maintained equipment can create greater value. The failure rate of the crusher that insists on standardized maintenance can be reduced by more than 60%, and the blade replacement cycle can be extended by 30%, which can save thousands of yuan in maintenance costs for the company every year. In the organic fertilizer production scenario, stable operation of equipment can ensure stable material processing volume and avoid production delays caused by downtime.
Scientific maintenance is the prerequisite for the efficient operation of the half-wet material crusher. Develop the habit of regular maintenance and keep the equipment in the best condition at all times, so that it can continuously output stable performance when processing semi-wet materials and provide solid protection for the organic fertilizer production line.

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