Industry Info

How to improve the granulation efficiency of organic fertilizer production lines

2024/02/28

The cow manure organic fertilizer granulation machine adopts a new technology of bidirectional spiral counter current collision granulation, which allows organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow. The material temperature rises to 60 degrees Celsius or above within 20 seconds, rapidly changing the molecular structure and granulation properties of the material, significantly enhancing the heat transfer, fluidization, and extrusion processes between the materials, and significantly improving the granulation density and ball forming rate, The energy consumption and template cost have been significantly reduced, and the granulation efficiency is more than 50% higher than traditional extrusion granulators. The motor power is reduced by 40% compared to traditional extrusion granulators.

The cow manure organic fertilizer granulator has the characteristics of high pelletizing strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. The rotary drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating of the compound fertilizer granulation process in the cylinder, or the cold granulation process of adding a small amount of water to the compound fertilizer. The material to be granulated is rotated through the rotation of the cylinder to generate rolling rotation when there is no material in the cylinder, and agglomerates into balls at a certain humidity and temperature, completing the granulation process.

How to maximize the output value of organic fertilizer equipment, the following points need to be noted:

1, uniform production. From the literal point of view, uniform production is uniform speed production. In the production of organic fertilizer production line equipment, not only the feeding speed is required to be uniform, but also the feeding weight must be uniform, although it cannot really be done. Yes, but as close as possible. In this way, the maximum output of organic fertilizer production line equipment can be achieved.

2, reduce the number of start-up; The mechanical equipment needs to idle for a period of time each time it is turned on, without any output value. Therefore, reducing the number of starts can increase productivity per hour.

3, daily maintenance, daily maintenance can reduce the failure of organic fertilizer production line equipment, save time, improve the utilization rate of equipment, directly increase the output value.

Pay attention to these three points can not only improve the output of organic fertilizer production line equipment, but also maximize the service life of the equipment.

 

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